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Analysis and Key Points of Maintenance and Replacement of Truck Suspension Components

2025,02,24

Main Components of the Truck Suspension System

Elastic Elements

Elastic elements include Leaf Spring, coil springs, and air springs, etc. Leaf springs are relatively common elastic elements in trucks. They are composed of several alloy spring leaves with different lengths, different radii of curvature, and equal or unequal thicknesses. They absorb and buffer the impact force from the road surface through their own deformation. Coil springs are generally used in some light - duty trucks or trucks with special designs. They store and release energy by means of the elastic deformation of the spring. Air springs use compressed air as the elastic medium and achieve buffering and shock absorption through the compressibility of air, featuring better comfort and adjustability.

Shock Absorbers

Common shock absorbers are telescopic shock absorbers and gas - charged shock absorbers. Telescopic shock absorbers generate damping force through the movement of the piston in the oil, converting the vibration energy of the vehicle into heat energy and dissipating it, thereby attenuating the vibration. Gas - charged shock absorbers, on the basis of telescopic shock absorbers, are filled with nitrogen at a certain pressure above the working chamber, which improves the performance and response speed of the shock absorbers.

Steering Mechanisms

Steering mechanisms mainly include control arms, thrust rods, etc. The control arm connects the vehicle frame and the axle, transmitting forces and torques. At the same time, it restricts the movement trajectory of the axle to ensure the stability of the vehicle during driving. Thrust rods are mainly used to transmit longitudinal forces and prevent the axle from moving forward and backward. In some heavy - duty trucks, the role of thrust rods is particularly important.

Anti - roll Bars

Also known as stabilizer bars, anti - roll bars are U - shaped elastic rods, with both ends respectively connected to the suspensions on the left and right sides. When the vehicle turns, the anti - roll bar generates a torsional force to restrain the roll of the vehicle body and improve the handling stability of the vehicle.

Bushings

Bushings are used to connect various components, playing a role in buffering and shock absorption, and at the same time allowing a certain relative movement between components. Common bushings include rubber bushings and polyurethane bushings. Rubber bushings have better shock - absorbing performance, but their durability is relatively poor; polyurethane bushings have higher wear resistance and strength, but their shock - absorbing performance is relatively weak.

Components Requiring Regular Maintenance and Replacement

Shock Absorbers

Shock absorbers are components that need to be regularly inspected and maintained. Generally, the working state of shock absorbers should be inspected every 20,000 to 40,000 kilometers. If it is found that the shock absorbers are leaking oil, making abnormal noises, or the vehicle feels a significant increase in bumpiness and a deterioration in handling during driving, the shock absorbers should be replaced in a timely manner. Because the performance of shock absorbers directly affects the driving comfort and safety of the vehicle. A failed shock absorber will cause the vehicle to be unable to effectively attenuate the impact force from the road surface during driving, increasing the wear of tires and other components.

Bushings

Rubber bushings age and wear relatively quickly. It is generally recommended to inspect them every 30,000 to 50,000 kilometers. When the bushings show cracks, deformation, or severe wear, it will cause abnormal noises and increased vibrations during vehicle driving, and even affect the vehicle's handling performance. At this time, the bushings need to be replaced. Although the service life of polyurethane bushings is relatively long, they also need to be regularly inspected, and problems should be addressed promptly by replacement.

Leaf Springs

During long - term use, leaf springs may experience fatigue, deformation, and wear. Generally, leaf springs should be inspected and maintained every 50,000 to 80,000 kilometers. If cracks, broken pieces, or a significant decrease in elasticity are found in the leaf springs, they should be replaced in a timely manner. In addition, leaf springs should be regularly lubricated to reduce the friction between the leaves and extend their service life.
 
Suspension system - Leaf springs

Anti - roll Bar Connectors

Anti - roll bar connectors include components such as the ball joints and bushings of the stabilizer bar. These components are constantly subjected to forces during vehicle driving and are prone to wear and looseness. Generally, the state of these connectors should be inspected every 40,000 to 60,000 kilometers. If there is looseness, it should be tightened in a timely manner, and severely worn components need to be replaced to ensure the normal operation of the anti - roll bar and improve the handling stability of the vehicle.
Regular maintenance and replacement of the components of the truck Suspension Parts can effectively extend the service life of the vehicle and improve driving safety and comfort. In actual use, drivers should pay close attention to the driving state of the vehicle and conduct inspections and repairs in a timely manner when abnormalities are detected.
 
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